Process Optimization & Efficiency
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Analyze production processes for plastics (e.g., injection molding) and metals (e.g., machining, fabrication, stamping) to identify inefficiencies
- Develop and implement process improvements to increase throughput and reduce cycle time
- Design and optimize plant layouts, workflows, and material flow
Lean Manufacturing & Continuous Improvement
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Lead and support Lean initiatives such as 5S, Kaizen, value stream mapping, and waste reduction
- Establish standard work instructions and time studies
- Drive continuous improvement projects focused on productivity, cost, and quality
Cost Analysis & Estimating
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Conduct labor and cost analysis for new and existing programs
- Review and update production standards and BOM’s
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Support quoting processes by developing accurate manufacturing cost models
- Identify cost-saving opportunities in materials, labor, and processes
Production Support
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Collaborate with production, quality, and maintenance teams to resolve process issues
- Monitor key performance indicators (KPIs) such as OEE, scrap rates, and downtime
- Support new product introductions (NPI) and process validation
Quality & Compliance
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Ensure processes meet customer specifications and industry standards
- Participate in root cause analysis and corrective actions for defects or nonconformances
- Support ISO, safety, and regulatory compliance initiatives
Data Analysis & Reporting
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Collect and analyze production data to identify trends and improvement opportunities
- Prepare reports and present findings to management
- Utilize engineering tools and software for simulation, modeling, and analysis
