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PTME Selective Soldering Engineer
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PTME Selective Soldering Engineer

Ford Motor Company -
Irapuato, Gto.

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Información del empleo

Cualificaciones

Mantenimiento
Inglés
Licenciatura
Mejora continua
Experiencia en manufactura

Descripción completa del empleo

Job ID

62806

Category

Manufacturing

Location

Irapuato, Mexico

Work Type

On-site

Responsible for developing, installing, validating, and sustaining selective soldering processes for power electronics PCBAs. This is a hands-on manufacturing engineering role focused on process robustness, defect prevention, and validation through AOI/AXI inspection and cross-section analysis. The position includes equipment installation,commissioning, safety compliance, and quality documentation ownership.

Develop, optimize, and maintain selective soldering processes (preferably using Ersa equipment) to ensure consistent solder joint quality and high production yield.
Lead equipment installation and commissioning of selective soldering lines, including setup, calibration, qualification, and ramp-up to production.
Define and control critical process parameters: fluxing, preheating, solder pot temperature, nitrogen usage, nozzle selection, cycle times, and maintenance intervals.
Ensure compliance with manufacturing safety standards (including thermal, chemical, and ESD controls) during installation, operation, and maintenance.
Analyze and resolve soldering defects such as bridging, insufficient fill, icicles, voids, non-wetting, dewetting, driving root cause and permanent corrective actions.
Perform hands-on cross-sectioning and solder joint analysis, including evaluation of intermetallic layers, wetting behavior, and internal defects.
Define and execute cutting strategies for NPI, ensuring representative sampling of critical joints and interfaces.
Utilize and interpret AOI and AXI inspection systems to validate soldering quality and correlate inspection results with physical analysis.
Plan and execute process validation activities (DOE, process window definition, capability studies, PPAP support when applicable).
Own and maintain quality and manufacturing documentation, including:
- PFMA / PFMEA (process risk analysis specific to soldering)
- DCP (Process Control Documents)
- Control Plans (inspection points, reaction plans, limits)
- Work instructions and standard operating procedures
Establish and validate inspection criteria and defect thresholds aligned with IPC standards.
Drive continuous improvement for defect reduction, yield improvement, and process stability.
Collaborate with manufacturing, quality, maintenance, and suppliers to ensure process alignment, equipment uptime, and defect containment.

Please read carefully the required qualifications before applying:

Education: Bachelor’s degree in Engineering (Mechanical, Electrical, Manufacturing, Mechatronics, or related field).
Required Qualifications
- Proven experience in selective soldering processes for PCBA manufacturing (Ersa equipment preferred).
- Strong understanding of soldering fundamentals, heat transfer, and defect mechanisms in electronics manufacturing.
- Hands-on experience with equipment installation, commissioning, and ramp-up in a production environment.
- Solid knowledge of manufacturing safety practices (thermal processes, chemicals/flux, ESD controls).
- Strong hands-on experience with cross-sectioning and solder joint analysis, including intermetallic evaluation and defect identification.
- Experience using AOI and AXI inspection systems for process validation and defect detection.
- Experience developing and maintaining PFMA/PFMEA, DCP, and Control Plans for soldering processes.
- Knowledge of IPC standards (e.g., IPC-A-610, IPC-7095).
- Hands-on experience with laboratory equipment, including:
- Precision cutting tools
- Diamond saws
- Mounting and polishing equipment
- Experience in process validation methodologies (DOE, process window optimization, capability/yield improvement).
- Ability to troubleshoot using inspection data + physical analysis and implement sustainable corrective actions.

Preferred Qualifications
- Experience in automotive or high-reliability electronics manufacturing.
- Experience with NPI and PPAP for PCBA processes.
- Knowledge of thermal profiling and optimization in selective soldering.
- Familiarity with maintenance strategies and equipment reliability (TPM).
- Exposure to Lean / Six Sigma methodologies.

Language Skills: Advanced proficiency in English (written and verbal) to support global reporting, technical documentation, and cross-functional collaboration.

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